100mm Thick Manganese Steel Helical Flight

Product Overview

Our 100mm Thick Manganese Steel Helical Flight represents the ultimate heavy-duty solution for extreme material handling applications. Manufactured from high-grade manganese steel (11-14% Mn content), these ultra-thick flights are specifically engineered for the most abrasive, high-impact conveying systems where standard components would fail prematurely.

Key Features

1. Unmatched Impact Resistance

• 14% Manganese steel construction (ASTM A128 Grade B4)

• Work-hardening properties - surface hardness increases with impact (up to 550 BHN)

• Exceptional toughness to withstand large, heavy materials

2. Extreme Thickness Design

• 100mm nominal thickness (customizable up to 150mm)

• Reinforced flight edges for maximum wear resistance

• Structural integrity maintained under heaviest loads

3. Specialized Performance Characteristics

• Self-hardening surface under impact conditions

• Impact-resistant weld zones for extended service life

• Maintains ductility at temperatures down to -50°C

4. Custom Engineering Options

• Variable pitch configurations

• Hardfacing overlay for additional wear protection

• Special alloy variants for extreme conditions

Technical Specifications

Performance Advantages

• 10-15X lifespan compared to mild steel in impact applications

• Progressive hardening extends service intervals

• Maintains structural integrity under extreme loads

• Proven in the most demanding mining and aggregate applications

Primary Applications

• Mining: Oversized rock and ore handling

• Quarry: Primary crushed stone conveying

• Steel Mills: Slag and scrap metal transport

• Cement: Large clinker handling systems

• Recycling: Demolition waste processing

Installation Considerations

• Special welding procedures required (low-heat input techniques)

• Heavy-duty shaft requirements (minimum 200mm diameter recommended)

• Reinforced bearing supports needed for extra weight

Why Choose Our 100mm Manganese Flights?

✔ Unrivaled thickness for extreme applications
✔ Proven performance in the harshest environments
✔ Technical support from material specialists
✔ Complete engineering package available

Contact our heavy-duty solutions team for your most challenging conveying needs!