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Shaftless Helical Flights

Cast Shaftless Helical Flight
Cast Shaftless Helical Flight

Cast Shaftless Helical Flight

Single-piece cast shaftless flights with no welds. Ideal for high-temperature ash and slag handling.
Price:Custom PricingCustomized
Cast Shaftless Helical Flight
Cast Shaftless Helical Flight
Product Details

Cast Shaftless Helical Flight

Product Overview

Jiahe Conveying's Cast Shaftless Helical Flight is a high-performance, integrally cast conveying component designed for extreme-duty material handling applications. Manufactured through precision casting processes, these flights provide exceptional structural integrity and superior wear resistance in the most demanding industrial environments.

Technical Specifications

ParameterSpecification Range
Material OptionsHigh-Chrome Cast Iron (Cr15-Cr28), Ni-Hard Cast Iron, Duplex Stainless Steel
Outer Diameter300-2000mm
Flight Width150-600mm
Thickness15-50mm
Pitch0.8-1.5 × OD
Hardness400-650 BHN (material dependent)
Maximum Segment Length3000mm

Key Features

1. Advanced Casting Technology

  • Seamless one-piece construction eliminates weak points

  • Precision mold casting ensures dimensional accuracy

  • Uniform material properties throughout component

2. Extreme Wear Resistance

  • High-chrome white iron options (Cr15-Cr28)

  • Ni-Hard cast iron for impact-abrasion applications

  • Integrated wear patterns for extended service life

3. Heavy-Duty Design

  • Reinforced flight geometry for high torque applications

  • Thickened edge profiles at wear points

  • Custom mounting systems for easy installation

Performance Advantages

  • 8-10X service life compared to fabricated flights

  • Impact resistance for oversized material handling

  • Maintains profile under extreme abrasion

  • Reduced maintenance requirements

Applications

Mining & Mineral Processing

  • Primary crushed ore conveying

  • Mill feed systems

  • Tailings handling

Cement Production

  • Clinker conveying

  • Raw mill feed

  • Cement kiln feed

Abrasive Material Handling

  • Slag processing

  • Foundry sand systems

  • Abrasive mineral transport

Quality Assurance

  • Material certification with chemical analysis

  • Hardness testing documentation

  • Dimensional inspection reports

  • Non-destructive testing (UT, MT)

  • Load testing capability

Customization Options

  • Material grade selection

  • Wear pattern customization

  • Special mounting configurations

  • Surface hardening treatments

  • Custom diameters and pitches

Why Choose Cast Shaftless Flights?

Unmatched wear life in extreme abrasion
Proven reliability in heavy industry
Custom-engineered for specific applications
Technical support from material experts

Contact our foundry specialists for your most challenging conveying applications!

More products

Precision helicoidal flight manufacturer: 24/7 engineering support at +86 400 990 1585 for bulk handling solutions.